Qimarox
Vertical Conveyors

Continuous vertical conveyor Prorunner mk5-XL

The Prorunner mk5-XL continuous vertical conveyor is suitable for average to high capacity applications. It is perfect to transport (bigger) products vertically up and down.

Continuous vertical conveyor Prorunner mk5-XL
01 — Specifications

Technical data

Voor dit component zijn nog geen specificaties vastgelegd.

04 — Frequently asked questions

34 questions about the Continuous vertical conveyor Prorunner mk5-XL

What is the thickness of the powder coating layer on the machines?+

The thickness of the powder coating must be at least between 60µm and 90µm per layer. With a primer and a topcoat, the thickness is at least 120-180µm. When having an EPD coating, an extra 18-25µm is added.

Do the actuators used by Qimarox meet the UL/CSA requirements?+

Actuators that Qimarox use without UL/CSA classification, are underneath the 100VA and are thereby usable when using a Class 2 Power Supply and/or is secured with for example product number 9000-41042-0100400 of Murr Electronics.

How to do maintenance on the shuttle conveyors of the Prorunner mk5 and Prorunner mk5-XL? And what is the recommended free space below the conveyors to do maintenance?+

The maintenance should be done from below. The recommended free space below the shuttle conveyors is 800mm. This information is also shown on the drawings shared in offer and order phase.

Are the front covers available in multiple colors?+

Yes, the front covers (Alupanel) are available in the following colors: Black RAL9005 Blue RAL5002 Digital White Green RAL6005 Green RAL6024 Ivory RAL1015 Red RAL 3020 Silver RAL9006 (standard color) White Yellow RAL1023

Can the machines be placed in a environment with temperatures above the 40 degrees celcius?+

The machines are not suitable for temperatures above 40 degrees Celsius. Its components have not been rated or classified for use in such high-temperature environments. Operating the machine beyond this limit may lead to performance issues, accelerated wear, or component failure. For applications requiring higher temperature resistance, get in touch with Qimarox.

Can the machines be placed in a hygienic environment?+

The machines are not available in a hygienic version. It has not been designed or constructed to meet the specific requirements necessary for hygienic applications. As alternative we can supply a stainless steel version and for the Prorunner mk5 a Wash Down version is available.

Can the machines be places in a moisture environment?+

The machines can be configured in multiple variants for use in moisture environments or when the machines are cleaned with water. To ensure durability and performance, materials and protective coatings resistant to corrosion are essential. Proper selection of components, such as EPD coating, stainless steel or the Wash Down variant, can prevent material degradation.

Can the machines be places in a salt water environment?+

The machines can be configured in multiple variants for use in environments involving saltwater exposure. To ensure durability and performance, materials and protective coatings resistant to corrosion are essential. Proper selection of components, such as stainless steel or EPD coating, can prevent material degradation. For applications requiring salt water resistance, get in touch with Qimarox.

Can the machines be placed in a battery industry (no zinc parts) environment?+

The machines can be supplied without the inclusion of zinc material. If desired, alternative materials or coatings can be used based on specific requirements. For applications requiring no zinc parts, get in touch with Qimarox.

Can the machines be used in a dusty or dirty environment?+

The machines can be used in dusty environments. It is crucial to adhere to the prescribed maintenance schedule to ensure optimal performance and longevity. Dust accumulation can impair functionality, leading to increased wear and potential failure. Regular maintenance helps prevent these issues, safeguarding operational efficiency and reducing downtime. Compliance with the maintenance plan is essential for sustained reliability and safety. Please note that the machine can not be used in ATEX environments.

Can the machines be placed in an earthquake region?+

The machines has not been tested or calculated for seismic regions. Structural integrity under seismic loads is unverified. Design modifications or anchoring may be necessary for compliance and safety. Until then, operate with caution in high-seismic-risk areas.

What is EPD (KTL) coating?+

EPD coating is a pretreatment before powder coating, which makes the coating more resistant to e.g. moisture environments.

Can the machine be supplied with EPD (KTL) coating?+

Yes, the machine can be supplied with EPD (KTL) coating.

Are support brackets mounted to structure with bolts down or up?+

Brackets can be mounted in both orientation. The customer can implement whichever is easier.

Is the distance between the carriers always the same?+

No, there can be differences due to total chain length, column height, product height and number of carriers needed for the capacity. This is to maximize utilization of the chain wheel used to tension the chain.

Is it needed to anchor the lift for stability?+

The machine needs to be anchored to the floor, see documentation. Above 4 meters height the machine also needs to be anchored every 4 meters to a solid structure for sideways stabilization.

What brake voltage should be used for the gear motors?+

This depends on the motor and the customer’s preference. We use brake voltage 400V AC as standard.

Why are there sometimes (like PVC or PF-00) sleeves on the conveyor rollers?+

This is to increase the friction between the rollers and the product. This allows, for example, plastic crates (which slide easily) to be transported more effectively. It can also reduce the noise level when ‘harder’ products are transported.

Does this vertical conveyors use pneumatics?+

No, a standard mk5 does not use pneumatics. However, some add-on conveyors such as tilting conveyors or bypass stoppers require pneumatics.

How is an mk5 delivered in terms of electrical components?+

The standard is with an infeed and outfeed sensor on the column and a rotation detection on the lower sprocket for a basic lift. The conveyors all have two standard photocells with reflectors to detect the products.

Can a column be hung through a floor?+

In certain situations, this is possible (Always in consultation with and with approval of Qimarox). There are special brackets with which the lift can hang through a floor. We can supply the brackets, but the integrator needs to construct the attachment for fixating the machine to the floor.

Can the x-direction of the products be larger than indicated in the specifications?+

No, the x-size is limited to the maximum values provided in the lift specifications. Because it is a continuous lift, the forks on the opposite side come along in the opposite direction. If a product is too wide, a collision will occur.

Is it possible to implement an mk5 as a start-stop elevator?+

This is possible, but the machine is not designed for this purpose. The mk5 is essentially a continuous vertical conveyor meant to start empty and then continue running continuously. When the machine is used for start-stop sequence, a heavier gear motor will needed.

Would it be possible to supply our own I/O module for this Product?+

To know if this is possible we need to have more information on the I/O module to use so we can check if it can be mounted on the same location as our standard unit or if we need to make changes to the design. In every situation additional cost can apply and it may also effect delivery time. Preferred is to stick with the standaard options supplied by Qimarox. Leaving the unit out will also generate additional cost as it would require a change request. Ask your sales representatives for the possibilities.

Why are there sometimes (e.g. PVC or PF-00) sleeves on the conveyor rollers?+

This is to increase the friction between the rollers and the product. This allows, for example, plastic crates (which slide easily) to be transported more effectively.

Does this lift have pneumatics?+

All our vertical conveyors are fully electrical. However, some add-ons such as tilting conveyors or stoppers (e.g. in a bypass conveyor) require pneumatics.

How often do we need to lubricate the bearings?+

Bearings we have installed do not need to be lubricated. Installed bearings are sealed bearings (ZZ and 2RS) and are factory-filled with grease. They cannot be re-lubricated. These bearings have a maintenance-free lifespan. Re-lubrication is not necessary; instead, in case of wear or reduced performance, the bearings should be replaced.

Can the machines be placed in an ATEX environment?+

The machines are not suitable for ATEX environments. It has not been designed or certified for use in explosive atmospheres as defined by ATEX standards.

Does anything have to be done to make the vertical conveyor CE worthy?+

The Prorunner vertical conveyors always carry the CE certificate from Qimarox. When the system integrator incorporates the lift into a larger system, they must issue a CE certificate for the entire system to ensure overall compliance.

Why does Qimarox not apply counterbalance-weights to its vertical product and pallet elevators?+

By not using a counter weight it’s possible to have more flexibility for your lay-out as pallets can go in and out in each direction. Anther factor is cost, on engineering, material and maintenance. For each different application the weight would be different and by adding moving parts maintenance becomes more expensive. Also the counter weight would need safety pins for person safety when entering the safety zone. All these additional costs will not compensate the slightly higher cost of a stronger gear motor.

Would it be possible to deliver the machines in custom RAL colors?+

Yes, We can deliver this machine in the RAL colour of your choice. Please check with your sales representative the implications on cost and delivery time.

Is it possible to feed the product to the machine manually?+

No, our vertical conveyors are designed to work within an automated conveyor system.

Are Qimarox vertical conveyors supplied with software?+

Yes, a functional description and software block will be provided by Qimarox. We supply software blocks for both Siemens and AllenBradley Platforms, the software can be used to be implemented within your project software. Our aim is to make integration of the equipment as easy as possible to any integrator.

Can the gear motor be supplied with a MoviMot?+

The Prorunner mk1 and mk5 are available with a MoviMot drive system. This is not a standard component, which means that delivery time may be longer and costs may be higher.

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