Qimarox
Vertical Conveyors

Vertical conveyor – Prorunner mk1

Vertical conveyor Prorunner mk1 – Small footprint  The Prorunner mk1 is a discontinuous vertical conveyor with a small footprint that excels in robustness and requires minimal maintenance. Its steel structure […]

Capacity (/h)
Highest in/outfeed height (mm)
Vertical conveyor – Prorunner mk1
01 — Specifications

Technical data

Dimensions

Highest in/outfeed height

Performance

Capacity
03 — Downloads

25 documents

04 — Frequently asked questions

53 questions about the Vertical conveyor – Prorunner mk1

What is the thickness of the powder coating layer on the machines?+

The thickness of the powder coating must be at least between 60µm and 90µm per layer. With a primer and a topcoat, the thickness is at least 120-180µm. When having an EPD coating, an extra 18-25µm is added.

Do the actuators used by Qimarox meet the UL/CSA requirements?+

Actuators that Qimarox use without UL/CSA classification, are underneath the 100VA and are thereby usable when using a Class 2 Power Supply and/or is secured with for example product number 9000-41042-0100400 of Murr Electronics.

Can a product stopper be used on a roller conveyor for the Prmk1 and PR2?+

Yes, this is a standard option which can be used when the infeed side of the products is the same side as the outfeed side of the products.

What is the delivery time for a Prorunner mk1?+

The lead time for Prorunner Mk1 is generally between 6 to 16 weeks*, with custom requirements taking a longer time. *(this time is an approximation and can be subject to change, when placing an order you will get a definitive delivery time)

Can the machines be placed in a environment with temperatures above the 40 degrees celcius?+

The machines are not suitable for temperatures above 40 degrees Celsius. Its components have not been rated or classified for use in such high-temperature environments. Operating the machine beyond this limit may lead to performance issues, accelerated wear, or component failure. For applications requiring higher temperature resistance, get in touch with Qimarox.

Can the machines be places in a moisture environment?+

The machines can be configured in multiple variants for use in moisture environments or when the machines are cleaned with water. To ensure durability and performance, materials and protective coatings resistant to corrosion are essential. Proper selection of components, such as EPD coating, stainless steel or the Wash Down variant, can prevent material degradation.

Can the machines be places in a salt water environment?+

The machines can be configured in multiple variants for use in environments involving saltwater exposure. To ensure durability and performance, materials and protective coatings resistant to corrosion are essential. Proper selection of components, such as stainless steel or EPD coating, can prevent material degradation. For applications requiring salt water resistance, get in touch with Qimarox.

Can the machines be placed in a battery industry (no zinc parts) environment?+

The machines can be supplied without the inclusion of zinc material. If desired, alternative materials or coatings can be used based on specific requirements. For applications requiring no zinc parts, get in touch with Qimarox.

Can the machines be used in a cleanroom (no dust) environment?+

The machines are not designed for cleanroom use.

Can the machines be used in a dusty or dirty environment?+

The machines can be used in dusty environments. It is crucial to adhere to the prescribed maintenance schedule to ensure optimal performance and longevity. Dust accumulation can impair functionality, leading to increased wear and potential failure. Regular maintenance helps prevent these issues, safeguarding operational efficiency and reducing downtime. Compliance with the maintenance plan is essential for sustained reliability and safety. Please note that the machine can not be used in ATEX environments.

Can the machines be placed in an earthquake region?+

The machines has not been tested or calculated for seismic regions. Structural integrity under seismic loads is unverified. Design modifications or anchoring may be necessary for compliance and safety. Until then, operate with caution in high-seismic-risk areas.

What is EPD (KTL) coating?+

EPD coating is a pretreatment before powder coating, which makes the coating more resistant to e.g. moisture environments.

Can the machine be supplied with EPD (KTL) coating?+

Yes, the machine can be supplied with EPD (KTL) coating.

Are support brackets mounted to structure with bolts down or up?+

Brackets can be mounted in both orientation. The customer can implement whichever is easier.

Is it needed to anchor the lift for stability?+

The machine needs to be anchored to the floor, see documentation. Above 4 meters height the machine also needs to be anchored every 4 meters to a solid structure for sideways stabilization.

What brake voltage should be used for the gear motors?+

This depends on the motor and the customer’s preference. We use brake voltage 400V AC as standard.

Why are there sometimes (like PVC or PF-00) sleeves on the conveyor rollers?+

This is to increase the friction between the rollers and the product. This allows, for example, plastic crates (which slide easily) to be transported more effectively. It can also reduce the noise level when ‘harder’ products are transported.

Does this vertical conveyor uses pneumatics?+

No, this machine does not use pneumatics.

Can a machine be later converted to be used for a heavier product?+

Yes, this is possible. However, the lift needs to be recalculated to see if the gear motor still meets the requirements. It might be needed to equip the machine with a new gear motor. Always consult Qimarox for changes.

Can the integrator create their own conveyor on the carrier?+

Yes, it is possible. The conveyor must fall within the specifications of the vertical conveyor (see specifications).

Can two products be entered into the lift simultaneously?+

It is possible. When the products are placed side by side, it is important that they are properly centered and guided during insertion. When the products are placed one behind the other, it must be taken into account that a gap may occur between the products if there is a difference in speed between the feeding and infeed conveyor. Possible solution is to use a 2-zone conveyor. In all cases, it is important that the center of mass of the total combination of products rests approximately in the middle of the conveyor.

How does the sensors work to be able to use only two sensors for additional stop positions?+

The sensors in the MK1 detect the detection strip in the carrier, it is necessary for both sensors to be activated for the carrier to stop. In the additional positions, where the carrier can come from above and below, this means that when the carrier comes from below, the lower sensor acts as the slow down, and the higher sensor as the stop, and when the carrier comes from above, the higher sensor acts as the slow down, and the lower sensor as the stop.

Would it be possible to supply our own I/O module for this Product?+

To know if this is possible we need to have more information on the I/O module to use so we can check if it can be mounted on the same location as our standard unit or if we need to make changes to the design. In every situation additional cost can apply and it may also effect delivery time. Preferred is to stick with the standaard options supplied by Qimarox. Leaving the unit out will also generate additional cost as it would require a change request. Ask your sales representatives for the possibilities.

Why is the maximum speed of the PRmk1 maximized at 1,5 m/s?+

This is done due to noise generation by the wheels. Also at higher (maximum speeds) the acc. and dec. time needs to be longer and distance might not be enough to reach max. speed

What brake voltage should be used for the motors?+

This depends on the motor and the customer’s preference. We use brake voltage 400V AC as standard.

Why are there sometimes (e.g. PVC or PF-00) sleeves on the conveyor rollers?+

This is to increase the friction between the rollers and the product. This allows, for example, plastic crates (which slide easily) to be transported more effectively.

Does this lift have pneumatics?+

All our vertical conveyors are fully electrical. However, some add-ons such as tilting conveyors or stoppers (e.g. in a bypass conveyor) require pneumatics.

Does this lift have pneumatics?+

No, this lift does not contain pneumatics.

How often do we need to lubricate the bearings?+

Bearings we have installed do not need to be lubricated. Installed bearings are sealed bearings (ZZ and 2RS) and are factory-filled with grease. They cannot be re-lubricated. These bearings have a maintenance-free lifespan. Re-lubrication is not necessary; instead, in case of wear or reduced performance, the bearings should be replaced.

Can the machines be placed in an ATEX environment?+

The machines are not suitable for ATEX environments. It has not been designed or certified for use in explosive atmospheres as defined by ATEX standards.

Does anything have to be done to make the vertical conveyor CE worthy?+

The Prorunner vertical conveyors always carry the CE certificate from Qimarox. When the system integrator incorporates the lift into a larger system, they must issue a CE certificate for the entire system to ensure overall compliance.

Can a gear motor of an mk1 be swapped from side to side?+

No, this is not always possible. There is a vent nipple on top of the gear box, which will leak if the motor is rotated 180° when mounted on the other side. Consult Qimarox if you wish to change the position of the gear motor

Can the conveyor be mounted only on the clamp brackets (without the nut plates)?+

Yes, this is possible. The nut plates provide extra stability, preventing twisting during loading and unloading of products. If the conveyor (OEM) is rigid enough, this should not be a problem.

Can the Prorunner MK1 also be equipped with a SEW Movigear?+

This is currently not available as an option, MOVIMOT is available and often sufficient. If MOVIGEAR is desired, it may be possible to offer that (in consultation with engineering).

Why does Qimarox not apply counterbalance-weights to its vertical product and pallet elevators?+

By not using a counter weight it’s possible to have more flexibility for your lay-out as pallets can go in and out in each direction. Anther factor is cost, on engineering, material and maintenance. For each different application the weight would be different and by adding moving parts maintenance becomes more expensive. Also the counter weight would need safety pins for person safety when entering the safety zone. All these additional costs will not compensate the slightly higher cost of a stronger gear motor.

Would it be possible to deliver the machines in custom RAL colors?+

Yes, We can deliver this machine in the RAL colour of your choice. Please check with your sales representative the implications on cost and delivery time.

Is it possible to feed the product to the machine manually?+

No, our vertical conveyors are designed to work within an automated conveyor system.

Are Qimarox vertical conveyors supplied with software?+

Yes, a functional description and software block will be provided by Qimarox. We supply software blocks for both Siemens and AllenBradley Platforms, the software can be used to be implemented within your project software. Our aim is to make integration of the equipment as easy as possible to any integrator.

Does the Prmk1 has to be controlled by VFD (Variable-frequency drive)?+

Yes, a VFD is necessary. To make sure the unit is operating as expected it is needed to enable ‘hoist-application’ in your VFD settings. Hoist-application is a term used for certain settings in the VDF that make an electric-motor suitable for hoist-solutions. It is also needed to correctly set high and low speed settings.

Why is the PR mk1 equipped with a belt and not with a chain?+

We have chosen a belt for less noise and less maintenance. The belt is also very robust and durable.

Can a integrator assemble the vertical conveyors on site by themselves?+

Yes this is possible but we strongly advise you to make use of our experienced technicians on site (ask our sales department for the options in your region). If this is not possible Qimarox supplies the assembly instructions.

Can you also supply an stainless steel or hygienic version for food production environments?+

Yes, a stainless steel version is available but it’s not fully hygienic or wash down. If you need a full wash-down solution we can offer you the Prorunner mk5 wash-down.

Is there an automated drop-down safety available for the Prorunner mk1, PR2 and PR12?+

Yes, the Prorunner mk1, PR2 and PR12 are available with an electric or pneumatic actuated safety pin.

Can the gear motor be supplied with a MoviMot?+

The Prorunner mk1 and mk5 are available with a MoviMot drive system. This is not a standard component, which means that delivery time may be longer and costs may be higher.

Can the Prorunner mk1 be equipped with an encoder?+

It’s possible to use an encoder for the Prorunner mk1 in combination with a laser/sensor. Get in touch with Qimarox sales for the details. Another alternative is to use the PR2 when multiple stopping positions or more precise positioning is required. The PR2 is equipped with an encoder on the gearmotor and the preferred solution.

Is the Prorunner mk1 available in different colours?+

The standard color is RAL 9007 (grey) for the column and product conveyor. Some parts are zinc plated. Other color combinations are possible but additional charges and extra delivery time might apply.

What is the maximum vertical speed of the Prorunner mk1?+

The maximum vertical speed of the Prorunner mk1 is 1,7m/s

Can the gear motor of the Prorunner mk1 also be mounted on another position? (Because it’s mounted on the top)+

You have the option to choose the motor position – left or right. The gear motor of the Prorunner mk1 can not be placed on a lower position. It is typically positioned on the left side as standard, but it can also be configured on the right side to suit your specific requirements.

Why is the PRmk1 an interesting solution to consider if I need to vertically convey products?+

If you need to convey product vertically and if you need to optimize floor space usage a vertical conveyor is a good solution. The Prorunner mk1 is a solid and simple solution for a small investment when compared to other vertical conveyors. With many installations world-wide it is a proven solution for many different applications

What kind of shipments options are there? And what kind of options are there+

FCA/CIF/DDP/DAP

How are the products packaged when they go overseas?+

We pack our products on wood with an heat treatment. When the shipment goes overseas we use VCI worthy foil to ensure that the shipment is free of moisture and dust.

Has the wood used for the packaging been treated against pests?+

Yes, all our wood is treated against pests by a heat treatment and meets the world wide ISPM 15 standard.

What is the shipment volume?+

This of course depends on the height of the lift and any accessories ordered. However, each lift can be sent in modules, which means that the volume can be very limited.

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